The Corelex factory of Japan has pioneered new technology & revolutionized the way we approach recycling.

Since its inception in 1963 San- Ei Corporation of Japan has pioneered, developed and incorporated the latest machinery designed to handle all kinds of wastepaper, creating the world’s first Coreless toilet paper. From 1990 – 1994 Corelex created a system which would remove all foreign substances from all types of paper, including the removal of magnets from train tickets. This process was to become a major contribution towards environmental and public safety concerns and was granted the Science & Technology award in 2002.

How is Zero-emissions recycling achieved?

o Plastic wrappers, metals and all alien substances are removed and separated from the paper.
o Pulper – a big washing machine – removes ink and any additional foreign matter.
o Contrivance – a machine using centrifugal force removes any plastic laminates coating to form and collect paper sludge (a glue-like, clay substance often used to protect, coat and add a glossy finish to paper surfaces).
o The “PS” / Paper Sludge is taken to a very high intensity incinerator to create ash for cement fill.
o Another machine collects the raw paper pulp where any remaining ink is washed and cleaned off. Depending on and in accordance with the paper’s consistency a regulated amount of oxygen is moderately added.
o The drained waste water then goes through 4 layers of a purification system and is channeled to a waste water tower where hydro-electric power is generated to supply and produce enough energy to run the entire factory.
o The thin paper pulp is sent through a dryer which provides enough heat to kill any micro-organisms which may be present.
o This dried sterile paper is then formed into jumbo rolls of paper sheets.
o At this point it enters “San-Ei’s” large high speed machine, the largest of its kind in the entire world, where the paper strength and texture is automatically regulated to a uniform consistency regardless of the various types and quality of paper.
o The Intl. patented re-winder machine then converts the jumbo roll sheets of paper to any desired types of textured, embossed or smooth toilet paper where, after passing through several x-ray inspection points, it is packaged and labeled.
o Robotic Machines then load, wrap, box and stack the toilet paper in a separate facility.


CORELESS is the toilet paper of the future.


 Made from recycled pre & post - consumer waste.

 Manufactured by the worlds first ZERO-EMISSIONS / ZERO-POLLUTION waste management / recycling paper plant.

 No - Toxic Chemicals (including Dioxins and Furans), or Heavy metals such as Mercury, Lead, Arsenic typically found in H-POWER’s exhaust.

 CORELESS provides twice the length and weight of ordinary rolls, while providing longer / more durable sheets in a conventionally sized product.

 No wasteful core to throw away.

 Twice the length and weight of ordinary rolls Coreless offers greater savings while providing longer / more durable sheets.